Amazinyo ebhakede kufanele ashintshwe kangaki?

Ukushintsha amazinyo ebhakede akunaso isimiso sendawo yonke. Imvamisa yokubuyisela ihluka kakhulu. Izinto ezimbalwa zinquma isikhathi esilungile sokushintshwa. Ubude bokuphila kwamazinyo ebhakede ngokuvamile busukelaAmahora angama-200 kuye kwangama-800 okusetshenziswa. Lolu hlu olubanzi lugqamisa ukubaluleka kokuqonda izimo ezithile zokusebenza zeAmazinyo Ebhakede Le Caterpillar.

Okuthathwayo Okubalulekile

• Ukushintshwa kwamazinyo ebhakedekuncike ezintweni eziningi. Lokhu kuhlanganisa uhlobo lokungcola, ukuthi umshini osetshenziswa kangakanani, nekhono lomsebenzisi.
• Bheka izimpawu ezinjengamazinyo agugile, ukumba kabi, noma ukusetshenziswa kukaphethiloli okwengeziwe. Lezi zimpawu zisho ukuthi sekuyisikhathi sokushintsha amazinyo.
• Ukukhetha amazinyo afanele, ukuwahlola njalo, nemikhuba emihle yokusebenza kwenza amazinyo ebhakede ahlale isikhathi eside.

Kungani Ukushintshwa Kwamazinyo Ebhakede Kuhluka

Ziningana izici ezithonya ukuthi umuntu uwashintsha kangaki amazinyo ebhakede. Lezi zakhi zithinta ngokuqondile izinga lokugqoka kanyeimpilo yonkezalezi zingxenye ezibalulekile. Ukuwaqonda kusiza ukuthuthukisa amashejuli okulungisa.

I-Material Abrasiveness and Density

Uhlobo lwezinto ezigujwa umshini zithinta kakhulu ukuguga kwamazinyo. Izinto eziqinile, ezihuquzelayo njengegwadle zidala ukuwohloka ngokushesha.Excavator rock amabhakede, eyenzelwe izinto ezinjalo ezivuthayo, imelana nobunzima obukhulu. Nokho, lokhu kuholela emazingeni okugqoka asheshayo. I-Quartzite iphinde ibangele ukuguga okuphawulekayo. Nakuba isihlabathi siyinto elimazayo, umthelela waso emazingeni okugqoka uyahluka kunegwadle. Izinto ezincishisiwe zokugwaza, njengenhlabathi exegayo, zibangela ukuguga okuhamba kancane.

Ukusetshenziswa Komshini kanye Nokuqina Kokusetshenziswa

Umsebenzi othize owenziwa umshini usho ukuguga kwamazinyo.Izicelo ezahlukene zidinga izinhlobo ezahlukene zamazinyoukusebenza kahle kanye neminyaka yokuphila enwetshiwe.

Ukusebenzisa ibhakede lenhloso evamile ukumba amatshekusheshisa ukugqoka. Ngokuphambene, ukusebenzisa ibhakede le-rock ukuze uhlele ngokunemba futhi kubangela ukuguga ngaphambi kwesikhathi. Ngomsebenzi womhlaba, ukushintshwa kwamazinyo ebhakede kwenzeka cishe njalo4-5 izinyanga. Ukumbiwa kwamatshe, ikakhulukazi kugwadle, kudinga imvamisa ephezulu kakhulu, ngokuvamile kudinga ukushintshwa kanye ngesonto.

Amasu omqhubi kanye nemikhuba

Ikhono lomsebenzi nemikhuba idlala indima ebalulekile ekuphileni isikhathi eside kwamazinyo. Izindlela zokumba ezinolaka, njengokumba ngokweqile noma ukuba nomthelela ezindaweni eziqinile, zikhulisa ukuguga. Ukusebenza okubushelelezi, okungaguquki kunciphisa ukucindezeleka emazinyweni. Ukulenga kahle kwebhakede nakho kunciphisa ukungqubuzana nokuhuzuka okungadingekile. Abasebenzi abanolwazi bavame ukunweba impilo yamazinyo ebhakede labo ngokuphatha ngokucophelela.

Izinkomba Ezibalulekile Zokushintsha Amazinyo Ebhakede

Ukuqaphela ukuthi kufanelebuyisela amazinyo ebhakedeibalulekile ekusebenzeni kahle kanye nokuphila isikhathi eside kwemishini. Abasebenzisi kufanele baqaphe izinkomba ezimbalwa ezibalulekile. Lezi zimpawu zibonisa ukuthi amazinyo asefinyelele ekupheleni kwempilo yawo esebenzayo.

Ukuhlola Okugqokwayo Nokulimala

Ama-opharetha kufanele ahlole njalo amazinyo ebhakede ukuze abone izimpawu zokuguga. Bheka ukulahlekelwa okubalulekile kwempahla, ikakhulukazi kumathiphu nasemaceleni. Imifantu, ama-chips, noma izingxenye eziphukile zibonisa ngokusobala umonakalo odinga ukunakwa ngokushesha. Izinkomba zokugqoka ezibonakalayo emazinyweni ebhakede zivame ukusetshenziswaizinguquko zombala noma izimpawu ezibonakalayo. Lezi zici zikhombisa opharetha lapho kudingeka ukushintshwa. Izindlela ezinjalo zinikeza impendulo esheshayo yezinqumo zesondlo. Ukuguga ngokweqile kunciphisa ikhono lezinyo lokungena ngempumelelo. Lokhu kuholela ekumbeni okungasebenzi kanye nokwanda kokucindezeleka ebhakedeni.

Ukwehliswa Kokusebenza kanye Nokulahlekelwa Kokusebenza

Amazinyo ebhakede agugile anomthelela ngqo ekusebenzeni komshini. Abaqhubi bazoqaphela ukwehla okukhulu kwamandla okumba. Ibhakede lizabalaza ukungena phansi noma impahla kalula njengakuqala. Lokhu kuholela ezikhathini ezinde zomjikelezo womthwalo ngamunye. Umshini kufanele usebenze kanzima ukuze uzuze umphumela ofanayo. Lokhu kwehliswa kokusebenza kahle kuhumusha inqubekelaphambili yephrojekthi ehamba kancane kanye nezinsuku zokugcina ezigejiwe. Imishini ayikwazi ukwenza umsebenzi wayo ngempumelelo ngamazinyo abuthuntu noma alimele.

Ukwenyuka Kokusetshenziswa Kwamafutha Nobunzima

Ukusebenza ngamazinyo ebhakede agugile kubeka ingcindezi eyengeziwe kuwo wonke umshini. Injini kufanele isebenzise amandla engeziwe ukuze inxephezele ukuncipha kwekhono lokusika amazinyo. Lo mzamo owengeziwe uholela ngokuqondile ekusetshenzisweni kukaphethiloli okuphezulu. Abasebenzisi bazobuka umshini ushisa uphethiloli owengeziwe wenani elifanayo lomsebenzi. Ngaphezu kwalokho, uhlelo lwe-hydraulic nezinye izakhi ezibalulekile zithola ingcindezi enkulu. Lokhu kucindezeleka okwengeziwe kungaholela ekugugeni ngaphambi kwesikhathi kwezinye izingxenye ezibizayo.Ukushintshwa okufika ngesikhathi kuvimbela lezi zinkinga zokwehla.

Ukuqonda Amaphethini Wokugqoka Emazinyweni Ebhakede

Ama-opharetha kufanele abone okuhlukahlukenegqoka amaphethini emazinyweni ebhakede. Lawa maphethini anikeza izinkomba mayelana nokusebenza kahle kanye nesikhathi sokushintsha. Izingxenye ezihlukene zamazinyo ebhakede ziwohloka ngezindlela ezihlukile.

I-Uneven Wear ku-Outer vs. Amazinyo Angaphakathi

Amazinyo ebhakede avame ukukhombisa ukuguga okungalingani. Amazinyo angaphandle ngokuvamile aba nemihuzuko eyengeziwe. Bathinta izindonga zemisele noma ukugeleza okubanzi kwempahla. Amazinyo angaphakathi angase abhekane namandla omthelela aphezulu. Lo mehluko udala ukuguga okuhlukahlukene kulo lonke ibhakede. Isibonelo, amazinyo angaphandle angase abe mafushane futhi abe buthuntu. Amazinyo angaphakathi angabonisa ukuhlephuka noma ukuphuka.

Izicaciso Zokugqoka Zomkhiqizi

Abakhiqizi banikeza imininingwane ethile yokugqoka yamazinyo amabhakede abo. Le mihlahlandlela ikhombisa ukulahlekelwa okuphezulu okuvumelekile. Ukweqa le mikhawulo kulimaza ukusebenza nokuphepha. Abasebenzisi kufanele babheke imanuwali yemishini. Ichaza amazinga okugqoka amukelekayo. Ukunamathela kule mininingwane kuqinisekisa impilo yamazinyo esezingeni eliphezulu kanye nokusebenza kahle komshini.

Umthelela Womklamo Wamathuluzi E-Ground Engaging (GET).

Idizayini ye-Ground Engaging Tools (GET) ithonya kakhulu amaphethini okugqoka. Abakhiqizi bayaqashaukuklama okuqinile, ubunjiniyela, nezinqubo zokuhlola. Lokhu kuthuthukisa ukukhiqiza nokuphila okugugile. Basebenzisaubuchwepheshe obuthuthukisiwe bobunjiniyela:

• Ubunjiniyela bosizo lwekhompyutha (CAE)
• Ukuhlaziywa kwesici esiphelile (FEA)

Lawa mathuluzi abonisa indlela izingxenye ze-GET ezisebenza ngayo ngaphansi kwezimo ezihlukahlukene zokumba. Lokhu kuvumela imiklamo ethuthukisiwe. Izingxenye ze-GET zenzelwe izimo zezimayini ezihlukahlukene. Lokhu kuhlanganisa ukungcola okuthambile kuya kumthelela omkhulu kanye nezindawo zokuhuzuka. Abakhiqizi baphinde basebenzisane namakhasimende. Baqonda izimo ezithile zokumba kanye namazinga okugqoka. Lokhu kubasiza ukuthi bancome noma bathuthukise amasistimu e-GET afanelekile.

Imiphumela Yokungawashintshi Amazinyo Ebhakede Agugile

Ukuzibaamazinyo ebhakede agugilekuholela ezinkingeni ezinkulu zokusebenza nezezimali. Lezi zinkinga zidlulela ngalé kokucekelwa phansi kokusebenza okulula. Zithinta yonke indawo yomsebenzi.

Ukulimala Kwendebe Yebhakede Nesakhiwo

Amazinyo ebhakede agugile aveza udebe lwebhakede ukuthi luthintane nezinto eziqhumayo. Lokhu kubangela ukuguga okusheshayo kanye nokulimala kobuqotho besakhiwo sebhakede. Udebe lungakhubazeka, luqhekeke, noma luphuke. Ukulungisa udebe lwebhakede olimele kuyabiza futhi kudla isikhathi. Ngokuvamile kudinga ukushisela nokuqiniswa. Lo monakalo ubeka engcupheni amandla ebhakede nempilo yawo wonke.

Ukukhiqiza Okuncishisiwe Nokubambezeleka Kwephrojekthi

Ukusebenza ngamazinyo abuthuntu noma aphukile kunciphisa kakhulu ukusebenza kahle kokumba. Umshini uyazabalaza ukungena kahle ezintweni ezibonakalayo. Lokhu kwandisa izikhathi zomjikelezo kumthwalo ngamunye. Ama-opharetha kufanele enze amaphasi amaningi ukuze afinyelele ukumba okufunayo. Lokhu kungasebenzi kahle kuhumusha ngokuqondile inqubekelaphambili yephrojekthi ehamba kancane. Kungabangela ukubambezeleka okukhulu ekuphothulweni kwephrojekthi. Ukwehla kokukhiqiza kunomthelela ezikhathini zephrojekthi kanye nenzuzo.

Izindleko Eziphakeme Zokusebenza kanye Nezindleko Zamafutha

Amazinyo agugile aphoqa umshini ukuthi usebenze kanzima. Injini idla uphethiloli owengeziwe ukunxephezela ukuntula ikhono lokusika. Lokhu kwandisa ngokuqondile izindleko zokusebenza zansuku zonke. Ngaphezu kwalokho, ukungezwani okwengeziwe ohlelweni lwe-hydraulic nezinye izakhi kungaholela ekugqokeni ngaphambi kwesikhathi. Lokhu kudinga ukulungiswa okuphindaphindiwe nokubizayo kwezinye izingxenye ze-excavator. Lezi zindleko zinqwabelana ngokushesha.

Izingozi Zokuphepha Engosini Yomsebenzi

Amazinyo amabhakede asengozini abeka izingozi ezinkulu zokuphepha. Izinyo eliphukile lingaba projectile. Lokhu kubeka engozini abasebenzi nezinye izinto zokusebenza esizeni. Ibhakede elilimele kakhulu lingahluleka kungalindelekile. Lokhu kudala izimo zokumba ezingazinzile. Ukwehluleka okunjalo kungaholela ezingozini noma ekulimaleni. Ukugcinaisimo esifanele semishiniibalulekile endaweni yokusebenza ephephile.

Ukunweba Ubude Besikhathi Sempilo Yamazinyo Akho Ebhakede

Ukwelula isikhathi sokuphila kwamazinyo ebhakede kunciphisa kakhulu izindleko zokusebenza kanye nesikhathi sokuphumula. Izinqubo ezifanele ziqinisekisa ukusebenza kahle okuphezulu okuvela kulezi zingxenye ezibalulekile.

Ukukhetha Kahle Kwamazinyo Ebhakede Le Caterpillar

Ukukhetha amazinyo ebhakede afanele lomsebenzi kubalulekile. Izinhlelo zokusebenza ezihlukene zidinga imiklamo ethile yamazinyo. Ngezinhloso ezijwayelekile, amazinyo ayi-conical anikeza ukuguquguquka. Amazinyo ahlabayo asebenza kangcono ezintweni eziminyene. Amazinyo amelana nemihuzuko afanelana nezindawo ezigqokwa kakhulu. Amazinyo asindayo amelana nomthelela omkhulu. Ukufanisa uhlobo lwamazinyo nezinto kanye nomsebenzikuvimbela ukugqoka ngaphambi kwesikhathi. Lokhu kukhetha ngokucophelela kuthuthukisa ukusebenza kweAmazinyo Ebhakede Le Caterpillar.

Imizila Yokuhlola Nokunakekela Okuvamile

Izindlela zokuhlola njalozibalulekile ekweluleni ukuphila kwamazinyo. Abasebenzi kufanelehlola amazinyo ebhakede nsuku zonke ezindaweni ezigqokwa kakhulunjengezimayini nezinkwali. Lokhu kuhlolwa kufanele kwenzeke ngaphambi nangemva kokuhlinzwa ngakunye. Ukuhlola kwansuku zonke kusiza ukukhomba izinkinga ezifana nokuqhekeka kwethiphu kanye nokuxegiswa kwephini. Lezi zinkinga zivame ukuvela ngenxa yokuqina kanye nomthelela wensimbi. Ukushintsha amazinyo lapho ekhonaI-50% igugilefuthi ivimbela ukulimala okwengeziwe. Ukugcinwa okuvamile kuhlanganisaukugcina amazinyo ebhakede ehlanzekile futhi engenawo udoti.

Ukusebenzisa Izindlela Zokusebenza Ezingcono Kakhulu

Amasu okusebenza anekhono andisa kakhulu ubude besikhathi sokuphila kwamazinyo ebhakede. Abasebenzi kufanelegwema ama-engeli okumba ngokweqile. Kufanele basebenzise izindlela zokumba ezifanele zezinto ezibonakalayo. Ukunciphisa imisebenzi enomthelela omkhulu futhi kunciphisa ukucindezeleka emazinyweni. Ama-opharetha akufanele alayishe ngokweqile ibhakede ngaphezu komthamo walo. Amasu okusebenza anjalo ahlakaniphile avimbela ukuguga okungadingekile nokunyakaza okunolaka. Ukuphatha nokugcinwa ngendlela efanele nakho kunomthelela ekuphileni isikhathi eside.

Umthelela Wezomnotho Wokushintshwa Kwamazinyo Ebhakede Ngesikhathi

Ukushintshwa kwamazinyo ebhakede ngesikhathi kunikeza izinzuzo ezibalulekile zezomnotho kunoma yikuphi ukusebenza. Kuthinta ngqo inzuzo nokusebenza kahle. Amabhizinisi onga imali futhi athuthukise imiphumela yephrojekthi.

Izindleko Zokonga Ekuvimbeleni Ukulimala Kwebhakede

Ukushintsha amazinyo ebhakede agugile kuvimbela umonakalo omkhulu futhi obizayo. Lapho amazinyo ephela, udebe lwebhakede namanqina kuyavela. Lezi zingxenye zibe sezithintana ngqo nezinto ezihugayo. Lokhu kuholela ekugugeni okusheshayo, ukuqhekeka, noma ngisho nokwehluleka kwesakhiwo sebhakede. Ukulungisa ibhakede elilimele kuhilela umsebenzi obalulekile, izinto zokwakha kanye nesikhathi sokuphumula. Ukushintshwa kwamazinyo asebenzayo kugwema lokhu kulungiswa okubizayo. Igcina ubuqotho bebhakede futhi inwebe impilo yayo yonke.

Ukwandisa Isikhathi Sokusebenza Nenzuzo

Ukushintshwa kwamazinyo ebhakede okufika ngesikhathi kunomthelela ngqo ekwandiseni isikhathi sokusebenza kwemishini.Imishini esebenzayo enamazinyo ebhakede alahlekile noma aguge kakhulukungaholela ekulimaleni kwama-shanks. Lo monakalo udinga ukulungiswa okumba eqolo. Iphinde ikhulise isikhathi sokuphumula. Ukushintsha amazinyo ebhakede kuvimbela lo monakalo ngokushesha. Lokhu kugcina imishini isebenza futhi ikhiqiza. Isikhathi esiphezulu sisho umsebenzi omningi oqediwe kanye nenzuzo ephezulu yebhizinisi.

Ukuthuthukisa Ukusebenza Ngempumelelo Kwephrojekthi Kuphelele

Ukusebenza kahle kuncike ezintweni ezinakekelwa kahle. Ukushintshwa kwamazinyo ebhakede ngesikhathi kuqinisekisa ukusebenza kahle kokumba. Imishini ingena kahle ezintweni ezibonakalayo. Baqeda imisebenzi ngokushesha. Lokhu kunciphisa izikhathi zomjikelezo futhi kusheshisa ukuqedwa kwephrojekthi. Ukusebenza kahle okulungiselelwe kuholela ekwabiweni okungcono kwezinsiza. Kuyasiza futhi ukuhlangabezana nezinsuku zokugcina zephrojekthi. Lokhu ekugcineni kuthuthukisa isithunzi senkampani futhi kuvikela izinkontileka zesikhathi esizayo.

Ukukhetha Amazinyo Afanele Ebhakede Lecibungu

Ukukhetha Amazinyo Ebhakede Le Caterpillar afanelekubalulekile ekwandiseni ukusebenza kahle kanye nokunciphisa izindleko zokusebenza. Ukukhetha okulungile kuqinisekisa ukusebenza kahle futhi kwandisa isikhathi sokuphila kwawo wonke umhlangano wamabhakede.

Ukufanisa Amazinyo Nezidingo Zohlelo

Ama-opharetha kufanele afanise amazinyo nezidingo ezithile zohlelo lokusebenza. Izinto ezisetshenziswayo nemisebenzi ehlukene idinga imiklamo yamazinyo ehlukene. Ngokwesibonelo, amazinyo acijile ahamba phambili ezintweni eziqinile, kuyilapho amazinyo ayisicaba afanelana nenhlabathi evulekile. Amazinyo ashintshwayo anikeza ukunakekelwa okulula nokuphila okunwetshiwe. Onjiniyela bacabangela uhlobo lwezinto ezibonakalayo, i-excavator tonnage, nendawo ezungezile. Baphinde babambe iqhaza ekuthatheni isikhathi sephrojekthi kanye nokwenza lula ukulungiswa. Amabhakede ajwayelekile asebenzela umsebenzi womhlaba, amabhakede e-rock okumba izimayini, namabhakede amelana nokudilizwa. Iuhlelo lwe-adaptha kufanele luhambisane nebhakede lomshini namazinyo akhethiwe. Izinto zekhwalithi ephezulu ezifana nensimbi yokuqina okuphezulu zikhethwa ukuze ziqine.Ukulinganisa okufanele kuvimbela ukuguga nokulimala ngaphambi kwesikhathi.

Ukwakheka Kwezinto Ezibalulekile Nokuqina

Ukwakheka kwezinto ze-Caterpillar Bucket Teeth kuthinta ngokuqondile ukuqina kwawo kanye nokungagugi.Insimbi enekhabhoni ephezulu inikeza amandla amahle kakhulu okumba okuvamile. Insimbi ye-alloy inikeza amandla omthelela athuthukisiwe, afanele izimo ezinzima. Ivimbela ukwehluleka okuyinhlekelele. Ezimweni ezilimaza kakhulu, ukufaka i-tungsten carbide kunikeza ukumelana nokugqokwa okungenakuqhathaniswa nokuphila isikhathi eside okuphakeme.Insimbi ephezulu ye-manganese inikeza ukuqina okuhle nokumelana nokugqoka ngokuqiniswa komsebenzi. Insimbi ye-alloy ephansi ithuthuka ngama-microelements ukuze kuguge kangcono kanye nokumelana nomthelela.

Ukushintsha kalula kanye Nokunakekela

Ukushintshwa kalula kunciphisa kakhulu isikhathi sokuphumula futhi kuthuthukisa ukuphepha. Imiklamo efana ne-uhlelo lwe-K Series olungenasandovumela opharetha ukuthi basonte amazinyo agugile futhi bajike amasha besebenzisa ithuluzi elikhethekile. Lokhu kuqeda isidingo sokusando izikhonkwane. Lo mklamo usheshisa inqubo yokushintsha futhi unciphisa kakhulu izingozi zokulimala.Izindlela ezilula zokufaka ibhawudi nazo zivumela ukunamathiselwa ngokushesha ngaphandle kwamathuluzi akhethekile. Lokhu kuqinisekisa ukubuyela ngokushesha emsebenzini.Amasistimu okushintsha amazinyo asheshayo futhi asebenza ngempumelelo anomthelela ekukhiqizeni okuthuthukisiwe nokongiwa kwezindleko.

Ukuqapha ngokucophelela amazinyo ebhakede kubalulekile empumelelweni yokusebenza. Ukushintshwa okufika ngesikhathi kuvimbela umonakalo obizayo ebhakedeni futhi kunciphisa isikhathi sokungasebenzi kwemishini. Ukutshala imali kumazinyo ebhakede ekhwalithi yeCaterpillar kanye nezinqubo zokunakekela ezingaguquki kunikeza izinzuzo ezibalulekile zesikhathi eside, okuqinisekisa ukusebenza kahle okuphezulu kanye nenzuzo.

FAQ

Amazinyo ebhakede adinga ukushintshwa kangaki?

Imvamisa yokushintsha iyahluka kakhulu. Izinto ezifana nokuhuga okubalulekile, ukushuba kokusetshenziswa, namasu okusebenza kuthonya ubude bezinyo. Alukho uhlelo olungaguquki.

Yiziphi izinkomba eziyinhloko zokushintsha amazinyo ebhakede?

Izinkomba ezibalulekile zifaka ukuguga okubonakalayo, ukuwohloka kokusebenza, kanye nokwenyuka kokusetshenziswa kukaphethiloli. Abasebenzi kufanele baqaphe lezi zimpawu eduze. Ukushintshwa okufika ngesikhathi kuvimbela ezinye izinkinga.

Abasebenzi bakwandisa kanjani ukuphila kwamazinyo ebhakede?

Ukukhetha kahle amazinyo, ukuhlolwa okuvamile, nokusebenzisa izindlela ezingcono kakhulu zokusebenza kwandisa kakhulu impilo yamazinyo. Lezi zenzo zehlisa ukuguga nokuthuthukisa ukusebenza kahle.

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umanga

U-85% wemikhiqizo yethu ithunyelwa emazweni aseYurophu naseMelika, sijwayelene kakhulu nezimakethe zethu esiziqondise ezineminyaka engu-16 yokuhlangenwe nakho kokuthekelisa . Umthamo wethu ojwayelekile wokukhiqiza ngu-5000T njalo ngonyaka kuze kube manje.